Calculated Variables and Available Fields on Production Reports
DEACOM reports contain calculated fields that provide users with additional information including sums or totals based on information that may not generally be available to the report themselves. Calculated fields are also responsible for the back-end data computations on displayed production fields. The list below contains the most commonly used calculated fields for production.
Report |
Field |
Calculation/Definition |
---|---|---|
Production Costs | Actual Labor | Sum of Actual Labor tracked for the grouping. |
Actual Burden | Sum of Actual Burden tracked for the grouping. | |
Total Standard Burden | Sum of standard burden for all parts on jobs within the grouping. | |
Total Standard Labor | Sum of standard labor for all Parts on Jobs within the grouping. This field "Total Std Labor" is called total because time is not tracked against an individual Part, which is where standard labor and burden resides. | |
Production Detail | Actual Total (acttot) | Unit cost of the materials that were relieved to produce the item X Quantity produced |
Stand Total (stantot) | Acct. std. total from the Item master at the time the item was produced X Quantity produced | |
Total Sell (totsell) | (List sales price from the item master or Price from sales order line if linked to an order) X Quantity produced | |
Job Cost Detail | Allcosts | The extended actual cost of materials, labor and burden used. |
Burcost | The extended actual burden cost (as defined in routings). | |
Cost | The actual cost of materials, labor and burden used per stock unit. Totcost / (finished quantity or catch weight) | |
Costdate | Earliest date at which a completion occurred for this job line. | |
Finburcost | The extended actual finishing burden cost (as defined in routing sequences marked "finishing"). | |
Finlabcost | The extended actual finishing labor cost (as defined in routing sequences marked "finishing"). | |
Fixbur | The extended accounting standard burden cost. | |
Fixfrt | The extended accounting standard freight cost. | |
Fixlab | The extended accounting standard labor cost. | |
Fixmat | The extended accounting standard material cost. | |
Fixmbur | The extended accounting standard material burden cost. | |
Indentbur | Shows the total burden for the produced lots as well as all consumed lots (proportional to use) on the job. This field is only calculated if it is actually in-use on the report. Specifically, the field will sum the burden from the dtjob4 table. | |
Indentlab | Shows the total labor for the produced lots as well as all consumed lots (proportional to use) on the job. This field is only calculated if it is actually in-use on the report. Specifically, the field will sum the labor from the dtjob4 table. | |
Labcost | The extended actual labor cost (as defined in routings). | |
Machcost | The extended actual work center cost. | |
Matcost | The total cost of actual material used. | |
Purcost | The extended actual purchase cost. | |
Stanbur | Accounting standard burden cost in pricing UOM. fixbur * (conversion factor from stock to pricing units) | |
Stanfrt | Accounting standard freight cost in pricing UOM. fixfrt * (conversion factor from stock to pricing units) | |
Stanlab | Accounting standard labor cost in pricing UOM. fixlab * (conversion factor from stock to pricing units) | |
Stanmat | Extended accounting standard material cost in pricing UOM. fixmat * (conversion factor from stock to pricing units). Note that the j4_quant (quantity finished) field is used in the calculation of the Stanmat variable as long as it does not equal 0, in which case lj_quant (quantity specified on the job line) will be used. | |
Stanmbur | Accounting standard material burden cost in pricing UOM. fixmbur * (conversion factor from stock to pricing units) | |
Stantot | Accounting standard cost in pricing UOM. (fixmat + fixlab + fixbur + fixmbur + fixfrt) * (conversion factor from stock to pricing units) | |
Totcost | The extended actual cost of materials, labor and burden used converted to pricing UOM. allcosts * (conversion factor from stock to pricing units) | |
Totfin | Number of finishes for this job line. | |
Totstan | The extended item master current total cost. | |
Totwgt | Total finished catch weight. | |
Variance | Cost - (pr_fixstan x j4_quant/prfact). Note:Cost is defined as: SUM(j4_unitcost * j4_quant) and Prfact is the conversion factor between the stock unit and the pricing unit. | |
Job Detail | Indentbur | Shows the total burden for the produced lots as well as all consumed lots (proportional to use) on the job. This field is only calculated if it is actually in-use on the report. Specifically, the field will sum the burden from the dtjob4 table. |
Indentlab | Shows the total labor for the produced lots as well as all consumed lots (proportional to use) on the job. This field is only calculated if it is actually in-use on the report. Specifically, the field will sum the labor from the dtjob4 table. | |
lj_planquant | The planned quantity that is expected to be produced on this job. When a job line is originally added to the job, the planned quantity will match the value in the "Quantity" or lj_quant field. If a user modifies the job line and changes the lj_quant field, the planned quantity (lj_planquant) field will be changed to match this new value. Note that the planned quantity will not be changed as a result of job finishing or job closing. In this way, the system keeps a record of the planned output. In addition to the Job Detail report, the View Detail (Job), Job Entry and Close Job form grids also have access to this field. | |
Job Cost Summary | Acthours | Sum of modified hours worked and modified overtime hours for the job. |
Allcosts | Purchase cost + labor cost + burden cost + work center costs + cost of issued items + cost of relieved quantity - total cost of negative inventory | |
Burcost | SUM of ((dmop.op_burden dmworker.wo_burden) * j3_hours), grouped by job number | |
Burcostop | SUM of ((dmop.op_burden) * j3_hours), grouped by job number | |
Burcostworker | SUM of ((dmworker.wo_burden) * j3_hours), grouped by job number | |
Labcost | Sum of the labor costs for the job. | |
Machcost | Sum of the work center costs for the job. | |
Matcost | Sum of the material costs for the job. | |
Purcost | Sum of the purchase costs for the job. | |
Stanbur | Sum of burden costs for the job. | |
Stanburop | SUM of (dmop.op_burden) * (If j4_quant = 0 -- return 0 If j2_batch = TRUE -- (j2_hours) If j2_batch = FALSE AND j2_pieces <> 0 -- ((j4_quant * j2_hours) / j2_pieces) If j2_pieces = 0 -- return 0) Group by Job Number |
|
Stanhours | Planned hours divided by pieces from routings on the job. | |
Stanlab | Sum of accounting labor costs for the job. | |
Stanmat | Sum of accounting material costs for the job. Note that the j4_quant (quantity finished) field is used in the calculation of the Stanmat variable as long as it does not equal 0, in which case lj_quant (quantity specified on the job line) will be used. | |
Stantot | stanmat + stanlab + stanbur for the job | |
Job Material Cost Detail | Stanmat | Extended accounting standard material cost in pricing UOM. fixmat * (conversion factor from stock to pricing units). Note that the j4_quant (quantity finished) field is used in the calculation of the Stanmat variable as long as it does not equal 0, in which case lj_quant (quantity specified on the job line) will be used. |
WIP Detail | Stanmat | Extended accounting standard material cost in pricing UOM. fixmat * (conversion factor from stock to pricing units). Note that the j4_quant (quantity finished) field is used in the calculation of the Stanmat variable as long as it does not equal 0, in which case lj_quant (quantity specified on the job line) will be used. |
WIP Summary | Stanmat | Sum of accounting material costs for the job. Note that the j4_quant (quantity finished) field is used in the calculation of the Stanmat variable as long as it does not equal 0, in which case lj_quant (quantity specified on the job line) will be used. |
Additional fields available to Job Reporting reports
Job Cost Detail
- Actual Burden (burcost)
- Standard Burden (stanbur)
- Current Materials (pr_stanmat)
- Current Labor (pr_stanlab)
- Current Burden (pr_burden)
- Current Mat. Burd. (pr_matbur)
- Current Freight (pr_stanfrt)
- Current Total (pr_stantot)
- Indentlab
- Indentbur
Job Cost Summary
- BurCost
- BurCostOp
- BurCostWorker
- StanBurOp
Job Detail
- Work center description (ce_descrip) and maintenance task name (cm_name) fields to help with MRO reporting.
- indentlab and indentbur.
- Basefactor variable, which is the un_factor for the part's stock unit. A line for a part whose stock unit is a case of 25 will have a basefactor of 25.
- q5_approvedby field (form the dtqc5) table. This variable will indicate the user name of the user that approved QC results, which may be different then the user who entered results.
- pr_jobinc (Job Incremental Quantity) field. When jobs are created for multiple batches, Deacom does not split these batches into separate lines. Therefore, users cannot see how many batches are needed to complete a job, instead they see a lump amount in the form of job quantity. There is the ability to split jobs by job quantity, but this would produce multiple lots, which may result in separate QC testing per lot. One option to assist users when determining the batch size on jobs is having the "pr_jobinc" (Job Incremental Quantity) field visible since it is often used by batch manufactures to define batch sizes. The "pr_jobinc" field is also available to the Job Entry grid and the Job Staging Picklist printout.
- The total relieved weight available, via the "relwgt" field.
- The container size, if present, represented by the "containerSize" field .
Job Summary
- The work center from the first line item's first routing sequence is available to display. The new field name is ce_name. The basefactor variable is available to this report as well. Basefactor is the un_factor for the part's stock unit. A line for a part whose stock unit is a case of 25 will have a basefactor of 25. T
- The q5_approvedby field (form the dtqc5) table is available to this report. This variable will indicate the user name of the user that approved QC results, which may be different then the user who entered results.
- When a job pick list is printed, the time and date are now recorded and can be added to the Job Summary report.
Production Costs
- pr_codenum
- pr_descrip
Production Detail
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The job completions table (dtjob4) in DEACOM contains a field called j4_recdate. This field stores the date and time that a job completion was performed, even when performing completions for non-stock parts.
QC Detail
- Stability testing information, such as the expected stability test date, job completion date, and stability days may also be added in this report.
- QC results entered against maintenance jobs will be displayed, with the following fields available to the report: q4_date, q4_time, q4_notes, ql_approved and ql_failed from dtqclots.
- All fields from the dtfifo (inventory transactions-in) table.
Shop Schedule
- To display the total weight of issued items, the "totwgt" field may be added to the grid layout.
- Planned shop areas (planshophrs).
- Changes to job routing sequences, including dates.
- Item master user fields (dmprod fields) are available as optional fields to the shop schedule report. These fields are not required and can be added through grid layout for jobstat.
Work Center Capacity
- Available - When added to the grid, the grid will show this column once per bucket in the forecast. Shows the total available work center hours.
- Used - When added to the grid, the grid will show this column once per bucket in the forecast. Shows the used work center hours.
- Percentage - When added to the grid, the grid will show this column once per bucket in the forecast. Is used/available as a percentage, which shows capacity.